wind turbine gearbox

Wind turbine gearbox repair

风力发电机齿轮箱是风力发电机的主要部件,需要时常留意。如果您发现风机齿轮箱不能正常工作,需要维修,我们的车间时刻准备为您提供100%的质量和成本效益的维修服务。

根据您的需求、提供的检验报告或是标准报价(所有轴承和密封件的更新), 我们随后会对机械进行清洗拆卸,并对所有部件进行全面的检查。结合双方的检测数据,我们将给出最终报价。

A standard repair takes only 3 weeks (15 days of work) in our workshop.

Typical workflow

Day 1: Receipt of gearbox

Day 2-6: Disassembly and cleaning

Day 7: Failure detection

Day 8-12: Reassembly

Day 13: Spin testing

Day 14: Painting

Day 15: Forwarding

 


Capabilities

ME Production A/S refurbishes wind turbine gearboxes in our modern facilities equipped with overhead cranes providing lifting capacity of up to 35 tonnes. We repair from small gearboxes and up to 3 MW. Our workshop area is divided into seperate areas for the different steps in the repair process:

  1. Complete disassembling
  2. Cleaning of all parts
  3. Failure detection and root cause analysis
  4. Reassembling
  5. Spin testing
  6. Painting

Besides the workshop, we also have a seperate machining department, in which we can carry out all types of repairs on shafts and housings. This ensures the fastest possible lead time.

With over 200 repairs on gearboxes for wind turbines and many years of experience in gearbox design, manufacture and service, we have highly skilled gearbox personel. In addition we have engineers and developers in-house, who work with the newest software for designing gearboxes and calculating critical components.

We keep educating our employees in order to follow and make use of the newest methods and technologies. This is secured by participating in different courses and sharing this new knowledge in-house. We have close collaboration with the suppliers in order to stay updated on the newest products and solutions available on the market.

 


Wind turbine gearbox repair

We offer standard, but also customized wind turbine gearbox repairs. Both are done under ISO certified procedures. When assemblied it is spin tested to ensure a fully functional gearbox is sent back to the customer. A standard repair consists of:

  • Cleaning of all parts
  • Hand polishing of all gears
  • External inspection of all parts
  • Replacement of all bearings
  • Replacement of all gaskets and sealings

 


Customized gearbox solutions

We provide both standard gearbox upgrades as well as customized upgrades. Our R&D department uses the latest and most up-to-date design software for gears & bearings thus enabling the design engineers to carry out extensive calculations on all gearbox components.

Our decades of gearbox know-how make us able to design customized gearbox upgrades and critically analyse gearbox failures.

 


Warranty

When getting a repair of your wind turbine gearbox at ME Production, you get 2 years of warranty.

 


 

For more information, please contact:

Henrik Vejergang Senior Manager Order Design - Wind Mobile: +45 41 10 15 47 Email:
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